Course Description

This course offers an in-depth training experience focused on the maintenance of Instrumented Protection Systems (IPS), which are critical for maintaining safety and efficiency in various industrial environments. Participants will explore the fundamental principles behind IPS, including how these systems integrate with overall plant safety and process control mechanisms. The curriculum delves into practical maintenance practices, offering insights into preventive, predictive, and corrective maintenance techniques.
 

Course Objectives

By the end of this course, participant will be able to:

• Understand the fundamental concepts and components of Instrumented Protection Systems (IPS), including sensors, actuators, control systems, and Human-Machine Interface (HMI).
• Recognize the importance of IPS in ensuring industrial safety and operational efficiency.
• Familiarize with international standards and regulatory requirements applicable to IPS, such as IEC 61508/61511, ANSI/ISA 84, and OSHA regulations.
• Grasp the basic principles of IPS operation, including process control, safety integrity levels (SIL), and the IPS lifecycle from design to maintenance.
• Develop skills in implementing preventive maintenance strategies, including scheduled inspections, functional testing, calibration, and adjustments.
• Learn predictive maintenance techniques, such as condition monitoring, vibration analysis, thermal imaging, and data analysis for trend monitoring.
• Acquire knowledge in corrective maintenance practices, including fault diagnosis, repair, and replacement procedures.
• Master troubleshooting skills for IPS, including problem identification, root cause analysis, and practical exercises through case studies.
• Understand best practices and safety procedures, including lockout/tagout protocols, personal protective equipment (PPE), and documentation requirements.
• Explore advanced topics in IPS maintenance, including integration with digital systems like SCADA and DCS, cybersecurity considerations, and emerging technologies.

Who Can Benefit

• Maintenance Engineers
• Instrumentation Technicians
• Safety Managers
• Process Engineers